Manufacturing

Transforming Manufacturing with Smart Automation for Efficiency and Growth.

Unlock the full potential of your manufacturing operations with our advanced automation solutions. We specialize in optimizing workflows, reducing manual labor, and enhancing precision to help you achieve higher efficiency and scalability. Whether you're looking to cut costs, improve production speed, or maintain superior quality, our tailored automation services are designed to meet the unique demands of the manufacturing industry. Let us help you innovate, streamline, and grow in a rapidly evolving market.

Focused Forward Solutions

Predictive Maintenance Automation

Use IoT sensors and machine learning to predict equipment failures before they happen.

Reduces downtime, extends equipment lifespan, and lowers maintenance costs.

Mean time between failures (MTBF), maintenance cost reduction, and equipment uptime percentage.

Automated Inventory Management

Implement real-time inventory tracking and automatic reordering systems.

Reduces stockouts and overstocking, optimizing inventory levels.

Inventory turnover rate, stockout frequency, and carrying costs.

Production Scheduling Automation

Optimize production schedules based on demand, resource availability, and capacity.

Increases production efficiency, reduces lead times, and improves on-time delivery.

Lead time reduction, on-time delivery rate, and resource utilization rate.

Automated Quality Control

Implement vision systems and AI to automatically inspect products for defects.

Reduces scrap rates, lowers labor costs, and improves product quality.

Defect rate, cost of quality, and first-pass yield.

Supply Chain Automation

Automate supply chain planning and logistics with advanced analytics.

Lowers transportation costs, reduces delays, and improves supplier relationships.

Supply chain cycle time, transportation cost reduction, and supplier lead times.

Automated Compliance Reporting

Automate data collection and reporting for regulatory compliance (e.g., OSHA, ISO standards).

Reduces compliance costs and minimizes the risk of fines.

Compliance rate, time spent on audits, and cost of non-compliance.

Workforce Management Automation

Automate time and attendance tracking, payroll, and workforce scheduling.

Reduces administrative overhead and improves labor productivity.

Labor cost per unit, absenteeism rate, and workforce productivity.

Automated Order Processing

Use RPA (Robotic Process Automation) to automate order entry, processing, and invoicing.

Speeds up order fulfillment and reduces errors.

Order processing time, error rate, and customer satisfaction.

Power in Numbers

1.5%

is how much automation could boost global productivity annually.

– IMF.org, December 2023

3.3 – 6 M

Jobs are expected to be created by 2030

– World Economic Forum, September 2022

Up to 90%

Of defects in manufacturing can be reduced by automation

– ZIPDO EDUCATION REPORT 2024

Project Gallery

National Purchasing Program

Implemented a centralized national purchasing program by consolidating the procurement plans of 25 divisions. This initiative facilitated enhanced visibility into suppliers across divisions, enabled the sharing of excess inventory, and optimized transportation costs by coordinating product orders among divisions located in the same region. Resultantly, the program yielded savings exceeding $4 million within a year.

Process improvement: Root cause analysis

Implemented initiatives to streamline the review process of academic appointment files, resulting in a notable 20% reduction in effort expenditure. Previously, the process consumed 60% of the workday for the two individuals involved, with 36% attributed to rework. Through a comprehensive root cause analysis (RCA), a refined standard of error checking was devised to mitigate variations and enhance accuracy. This enhanced standard yielded an efficacy rate exceeding 70% upon its initial implementation, signifying a significant improvement in process efficiency and productivity.

Internal Quality Tracking Automation

An analysis of quality issues and their resolution time within the manufacturing facility revealed a significant impact on operational efficiency. Time studies highlighted a common occurrence wherein assembly operators interrupted their tasks to address quality issues. In response, a comprehensive quality tracking system was established leveraging Power Apps and Power Automate. This system enables real-time monitoring and management of quality concerns throughout the assembly process. Additionally, a dashboard was created to provide insights into the costs associated with quality issues, aiding in strategic decision-making and continuous improvement efforts.